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Large Letter Postal Boxes
Sized precisely to fit Royal Mail's large letter dimensions. Large letter postal boxes are rigid, flat-pack cardboard boxes with a maximum depth of 25mm - engineered to carry books, documents, electronics accessories and flat goods at the cheaper large letter postage rate rather than the more expensive small parcel rate.
Browse related: Large Letter Size Envelopes | Single Wall Cardboard Boxes | Book Wrap Mailers | Board Mailers
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Manila Kraft 90gsm Padded Mailer
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White Premium Gusset Peel and Seal 180gsm Envelopes
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More About "Large Letter Postal Boxes"
Large letter postal boxes (also called PIP boxes — Pricing in Proportion) are flat-pack cardboard boxes designed to comply with Royal Mail's Large Letter dimensions: maximum 353 x 250mm and 25mm depth. Dispatching within this format saves significant postage compared to small parcel rates — the single most cost-effective change most small e-commerce businesses can make to their dispatch costs.
The range covers over 175 products across over 305 sizes, mapping to standard postal formats. Available in brown, white and black. Fully recyclable corrugated board construction.
Royal Mail Large Letter — Size and Weight Limits
- Maximum dimensions — 353 x 250mm, maximum 25mm depth.
- Maximum weight — 750g (including packaging).
- Minimum dimensions — 100 x 70mm, minimum 1mm depth.
- Key saving — Large Letter postage costs significantly less than Small Parcel for the same item.
Benefits of Large Letter Postal Boxes
- Royal Mail PIP compliant — designed to meet Large Letter maximum dimensions (353 x 250 x 25mm).
- Cost saving — Large Letter postage is substantially cheaper than Small Parcel for eligible items.
- Flat-pack storage — assembles in seconds; stores flat when not in use.
- Rigid card construction — protects contents from bending and light crush throughout transit.
- Recyclable — corrugated board, fully recyclable via kerbside paper and card collection.
- over 305 sizes — to match different product dimensions within the Large Letter format.
Frequently Asked Questions
What is the maximum size for a Royal Mail Large Letter postal box?
Royal Mail Large Letter maximum dimensions are 353 x 250mm, with a maximum depth of 25mm. The maximum weight is 750g including the box and all contents. These dimensions refer to the external packed measurements — the box itself takes up some of that depth, so the usable internal space is typically 18–22mm deep depending on the box construction.
How much can I save by using a Large Letter postal box?
The saving depends on the weight tier, but Large Letter postage is typically 30–50% cheaper than Small Parcel for the same item weight. For e-commerce businesses dispatching hundreds or thousands of items per month, switching eligible items from Small Parcel to Large Letter format can represent a significant reduction in annual postage costs. Use Royal Mail's online postage calculator to compare current rates for your specific weight.
Can I use large letter postal boxes with couriers other than Royal Mail?
Yes — large letter postal boxes are standard corrugated card boxes that can be dispatched with any courier. However, the 'Large Letter' designation and associated cost saving is specific to Royal Mail. Other couriers (DPD, DHL, Evri, Hermes) have their own size and weight categories — check the courier's current size guide to confirm whether a large letter format qualifies for their equivalent low-cost tier.
Are large letter postal boxes recyclable?
Yes — corrugated cardboard postal boxes are fully recyclable through standard kerbside paper and card collection. Remove any tape before recycling. The boxes are plain board with no coatings or plastic components that would affect recyclability.
What Our Customers Say
See why we’re trusted as by thousands of UK businesses for packaging and envelopes through our customer reviews.
Envelope Printing Customer
We needed branded envelopes for a client event and they looked exactly right. The team were helpful from start to finish and made sure everything moved quickly so we could meet our deadline. A really smooth experience for printed envelopes.
Envelope Customer
My order arrived with a problem, but after I emailed the team I received a quick response and the issue was sorted straight away. It was handled professionally and made me feel confident about ordering again.
First Time Customer
There was an issue with the courier delivering to my address, but the team dealt with it quickly and kept things moving. A replacement was arranged and the previous order was refunded without any fuss. It gave me a good first impression and I would order again.
Wholesale+ Member
The courier caused a problem, but Jess and Kelly were quick to help and did everything they could to sort it. They also looked at the products I order regularly and helped make future orders easier. Good value, good quality and service that feels genuinely useful.
Envelope Printing Customer
Ordering custom printed envelopes was straightforward from the start. James answered my questions clearly, the order arrived when expected and the finished envelopes were great quality. I would be happy to use the service again.
Wholesale+ Member
A very straightforward company to buy from. The team were helpful, clear with communication and easy to deal with, which makes a big difference when ordering packaging regularly.
Sample Customer
The team helped point me towards the right product before I placed my order. It made the decision much easier and gave me confidence that I was choosing the right packaging for what I needed.
Packaging Customer
Useful support for flat pack cartons


